Investigation on universal tool wear measurement technique using image-based cross-correlation analysis
Early detection of tool defects enables proactive prevention of disruption, thus increasing productivity, maintaining quality and agility that brings significant competitive value to the organization. Hence, an effective tool wear monitoring system is vital for intelligent machining process. With th...
| Main Authors: | Fong, K.M., Wang, X., Kamaruddin, S., Ismadi, M.-Z. |
|---|---|
| Format: | Article |
| Institution: | Universiti Teknologi Petronas |
| Record Id / ISBN-0: | utp-eprints.23734 / |
| Published: |
Elsevier B.V.
2021
|
| Online Access: |
https://www.scopus.com/inward/record.uri?eid=2-s2.0-85092113694&doi=10.1016%2fj.measurement.2020.108489&partnerID=40&md5=91ea135d9f3a7ac2621e48eccba47224 http://eprints.utp.edu.my/23734/ |
| Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
| id |
utp-eprints.23734 |
|---|---|
| recordtype |
eprints |
| spelling |
utp-eprints.237342021-08-19T09:40:16Z Investigation on universal tool wear measurement technique using image-based cross-correlation analysis Fong, K.M. Wang, X. Kamaruddin, S. Ismadi, M.-Z. Early detection of tool defects enables proactive prevention of disruption, thus increasing productivity, maintaining quality and agility that brings significant competitive value to the organization. Hence, an effective tool wear monitoring system is vital for intelligent machining process. With the aim to develop an on-machine universal offline monitoring system, a novel quantitative image-based tool wear measurement system based on cross correlation analysis, is proposed to measure tool wear directly from the machining workbench. The sensitivity and accuracy of the proposed technique were further improved through cross-covariance analysis of original and worn tool images. Analyses on various wear conditions of drill bit, end mill, taper tap and carbide insert demonstrated the high effectiveness of the developed measurement system, reflected in the cross-correlation graphs pattern with wear measurement at a microscale down to 100 µm. The cross-correlation based measurement enables optimization of the machining productivity through just-in-time tool change through effective monitoring technique. © 2020 Elsevier Ltd Elsevier B.V. 2021 Article NonPeerReviewed https://www.scopus.com/inward/record.uri?eid=2-s2.0-85092113694&doi=10.1016%2fj.measurement.2020.108489&partnerID=40&md5=91ea135d9f3a7ac2621e48eccba47224 Fong, K.M. and Wang, X. and Kamaruddin, S. and Ismadi, M.-Z. (2021) Investigation on universal tool wear measurement technique using image-based cross-correlation analysis. Measurement: Journal of the International Measurement Confederation, 169 . http://eprints.utp.edu.my/23734/ |
| institution |
Universiti Teknologi Petronas |
| collection |
UTP Institutional Repository |
| description |
Early detection of tool defects enables proactive prevention of disruption, thus increasing productivity, maintaining quality and agility that brings significant competitive value to the organization. Hence, an effective tool wear monitoring system is vital for intelligent machining process. With the aim to develop an on-machine universal offline monitoring system, a novel quantitative image-based tool wear measurement system based on cross correlation analysis, is proposed to measure tool wear directly from the machining workbench. The sensitivity and accuracy of the proposed technique were further improved through cross-covariance analysis of original and worn tool images. Analyses on various wear conditions of drill bit, end mill, taper tap and carbide insert demonstrated the high effectiveness of the developed measurement system, reflected in the cross-correlation graphs pattern with wear measurement at a microscale down to 100 µm. The cross-correlation based measurement enables optimization of the machining productivity through just-in-time tool change through effective monitoring technique. © 2020 Elsevier Ltd |
| format |
Article |
| author |
Fong, K.M. Wang, X. Kamaruddin, S. Ismadi, M.-Z. |
| spellingShingle |
Fong, K.M. Wang, X. Kamaruddin, S. Ismadi, M.-Z. Investigation on universal tool wear measurement technique using image-based cross-correlation analysis |
| author_sort |
Fong, K.M. |
| title |
Investigation on universal tool wear measurement technique using image-based cross-correlation analysis |
| title_short |
Investigation on universal tool wear measurement technique using image-based cross-correlation analysis |
| title_full |
Investigation on universal tool wear measurement technique using image-based cross-correlation analysis |
| title_fullStr |
Investigation on universal tool wear measurement technique using image-based cross-correlation analysis |
| title_full_unstemmed |
Investigation on universal tool wear measurement technique using image-based cross-correlation analysis |
| title_sort |
investigation on universal tool wear measurement technique using image-based cross-correlation analysis |
| publisher |
Elsevier B.V. |
| publishDate |
2021 |
| url |
https://www.scopus.com/inward/record.uri?eid=2-s2.0-85092113694&doi=10.1016%2fj.measurement.2020.108489&partnerID=40&md5=91ea135d9f3a7ac2621e48eccba47224 http://eprints.utp.edu.my/23734/ |
| _version_ |
1741196723377668096 |
| score |
11.62408 |