CFD numerical simulation of standalone sand screen erosion due to gas-sand flow

Solid particles entrained in produced gas cause erosive damage in production and transportation facilities, that may eventually impact any process safety. The main purpose of this research is to determine the point on the Standalone screen (SAS) surface, where erosion rate is critical and to evaluat...

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Main Authors: Alghurabi, A., Mohyaldinn, M., Jufar, S., Younis, O., Abduljabbar, A., Azuwan, M.
Format: Article
Institution: Universiti Teknologi Petronas
Record Id / ISBN-0: utp-eprints.30426 /
Published: Elsevier B.V. 2021
Online Access: https://www.scopus.com/inward/record.uri?eid=2-s2.0-85096173215&doi=10.1016%2fj.jngse.2020.103706&partnerID=40&md5=c8b4ec7e0bf3cd9a357abcc9f4a33f72
http://eprints.utp.edu.my/30426/
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spelling utp-eprints.304262022-03-25T06:51:39Z CFD numerical simulation of standalone sand screen erosion due to gas-sand flow Alghurabi, A. Mohyaldinn, M. Jufar, S. Younis, O. Abduljabbar, A. Azuwan, M. Solid particles entrained in produced gas cause erosive damage in production and transportation facilities, that may eventually impact any process safety. The main purpose of this research is to determine the point on the Standalone screen (SAS) surface, where erosion rate is critical and to evaluate the uncertainties in the calculations and predictions of sand screen erosion utilizing CFD numerical simulation. A k-epsilon model was implemented to solve gas flow behavior and Discrete Phase Model (DPM) was used to track solid particles. The results of DPM were then introduced to conduct erosion simulation on the SAS utilizing four erosion equations. A full presentation of particle velocity vectors, particle velocity streamlines, total pressure contours and wall shear stress contours on the screen surface are presented and discussed. Additionally, the particle traces and path-lines are also demonstrated based on particles residence time as part of the particles� trajectories. The erosion rates and erosion patterns from the four erosion equations, have shown similarities in their response to the change of sand characteristics. Considering the change in solid particles properties, a good agreement between CFD predictions and published data is achieved. This research can be used as a basis to offer safe operating guidelines for wells that are completed using standalone sand screens (SAS). © 2020 Elsevier B.V. Elsevier B.V. 2021 Article NonPeerReviewed https://www.scopus.com/inward/record.uri?eid=2-s2.0-85096173215&doi=10.1016%2fj.jngse.2020.103706&partnerID=40&md5=c8b4ec7e0bf3cd9a357abcc9f4a33f72 Alghurabi, A. and Mohyaldinn, M. and Jufar, S. and Younis, O. and Abduljabbar, A. and Azuwan, M. (2021) CFD numerical simulation of standalone sand screen erosion due to gas-sand flow. Journal of Natural Gas Science and Engineering, 85 . http://eprints.utp.edu.my/30426/
institution Universiti Teknologi Petronas
collection UTP Institutional Repository
description Solid particles entrained in produced gas cause erosive damage in production and transportation facilities, that may eventually impact any process safety. The main purpose of this research is to determine the point on the Standalone screen (SAS) surface, where erosion rate is critical and to evaluate the uncertainties in the calculations and predictions of sand screen erosion utilizing CFD numerical simulation. A k-epsilon model was implemented to solve gas flow behavior and Discrete Phase Model (DPM) was used to track solid particles. The results of DPM were then introduced to conduct erosion simulation on the SAS utilizing four erosion equations. A full presentation of particle velocity vectors, particle velocity streamlines, total pressure contours and wall shear stress contours on the screen surface are presented and discussed. Additionally, the particle traces and path-lines are also demonstrated based on particles residence time as part of the particles� trajectories. The erosion rates and erosion patterns from the four erosion equations, have shown similarities in their response to the change of sand characteristics. Considering the change in solid particles properties, a good agreement between CFD predictions and published data is achieved. This research can be used as a basis to offer safe operating guidelines for wells that are completed using standalone sand screens (SAS). © 2020 Elsevier B.V.
format Article
author Alghurabi, A.
Mohyaldinn, M.
Jufar, S.
Younis, O.
Abduljabbar, A.
Azuwan, M.
spellingShingle Alghurabi, A.
Mohyaldinn, M.
Jufar, S.
Younis, O.
Abduljabbar, A.
Azuwan, M.
CFD numerical simulation of standalone sand screen erosion due to gas-sand flow
author_sort Alghurabi, A.
title CFD numerical simulation of standalone sand screen erosion due to gas-sand flow
title_short CFD numerical simulation of standalone sand screen erosion due to gas-sand flow
title_full CFD numerical simulation of standalone sand screen erosion due to gas-sand flow
title_fullStr CFD numerical simulation of standalone sand screen erosion due to gas-sand flow
title_full_unstemmed CFD numerical simulation of standalone sand screen erosion due to gas-sand flow
title_sort cfd numerical simulation of standalone sand screen erosion due to gas-sand flow
publisher Elsevier B.V.
publishDate 2021
url https://www.scopus.com/inward/record.uri?eid=2-s2.0-85096173215&doi=10.1016%2fj.jngse.2020.103706&partnerID=40&md5=c8b4ec7e0bf3cd9a357abcc9f4a33f72
http://eprints.utp.edu.my/30426/
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score 11.62408